Custom Battery Cables
If you can dream it, we can create it!Custom terminated battery cables with dedicated technical support.
Custom battery cables
With Kalas, the possibilities for creating your battery cable are endless.
Click on the product images & links below to learn about some of our capabilities.
Our teams are committed to on-going training & education to assured you receive the most current research & technology implemented into your products & how they are produced.
Why Choose Kalas for Your Battery Cable Needs:
We understand choosing your battery cable provider is not a light decision and a lot of factors weigh into it.
We are here to calm your fears and prove ourselves to be the manufacturer you have been looking for.
Industry leader
Kalas is a strategic partner to blue-chip customers & global brands for custom terminated battery cables across a broad spectrum of markets including busing, trucking, agriculture, construction, material handling, marine and more – making Kalas the manufacturer you can entrust with your battery cable needs.
Manufacturing Flexibility
Specializing in small lots with high variability, Kalas offers strategic vertical integration of copper stranding, insulating compounds and terminated value-add services. We offer a comprehensive product line from basic components to specialized customer-specific constructions designed for power distribution. Kalas is ready to create the exact cable and quantity you need.
Trusted Experience
Backed with expert engineering assistance for cable design and custom constructions – Kalas provides the skill and experience needed for the highest quality manufacturing and price-effectiveness. Products are tested with on-site UL/SAE product testing laboratory. Custom line sequencing, special packaging and component kits offered.
Have a Battery Cable You Need to be Created?
Reach out through our Request a Quote form today! Want to see more before you reach out? Scroll through our catalog and this web page. Let us know if you have any questions!
We create the battery cable you need.
Get in touch by filling out our technical request form or request a quote today.
View a gallery of uniquely engineered terminated battery cables below.
Harness Fusebox Complex Battery Cable with Protective coverings and multiple cables and wires
Kalas Engineered Cable Harness with Fuse Boxes Harness Fusebox Complex Battery Cable with Protective coverings and multiple cables and wires
Protective Coverings for Battery Cables – Specialized and Available at Kalas
Protective Coverings for Battery Cables – Specialized and Available at Kalas
Kalas Engineered Cable Ground Straps
Kalas Engineered Cable Ground Straps
Remote Jump-start terminals
Remote Jump-start terminals
Anderson Connector Battery Cable Assembly
Battery harness assemblies Anderson Connector Battery Cable Assembly
Battery harness assemblies
Battery harness assemblies
Thimble (Ring terminal) Cables Large Gauge MCM Assembly
Thimble (Ring terminal) Cables Large Gauge MCM Assembly
Thimble (Ring terminal) Cables Cable with Overmolded Grommet
Thimble (Ring terminal) Cables Cable with Overmolded Grommet
Die Cast Terminals
Die Cast Terminals
Molded Maintenance Free Battery Cables
Molded Maintenance Free Battery Cables
Battery Interconnect with Fuse Holder
Molded Maintenance Free Battery Cables
Molded Maintenance Free Battery Cables
Molded Maintenance Free Battery Cables
Small Cable Assemblies
Small Cable Assemblies
Small Battery Cable Assembly made by Kalas with Flag Terminals
Small Battery Cable Assembly made by Kalas with Flag Terminals
Large MCM Terminated Battery Cable
Large MCM Terminated Battery Cable Made at Kalas • Large Mining Trucks, Off Road Vehicles, Specialty Equipment • Electrical Drive Applications • Abrasion and Crush Resistance Options
Lead Die Cast Terminals on Battery Cable with Elbows and lugs with boots – highly customizable!
• Straight & 90 Degree In-line Battery Terminals • Left & Right Lead Elbows (Over-molded) • Conduit, Heat Shrink, Tape Markings • Routing Flexibility Lead Terminals on Battery Cable with Elbows and lugs with boots – highly customizable! Made by Kalas
Shielded Wire Cable Assemblies o Sealed and waterproof connections o Wire and application expertise • Electrical Safety and Wire Signal Applications Drain Wire Cable Assembly Highly Customizable Batter Cable Made by Kalas
Shielded Wire Cable Assemblies o Sealed and waterproof connections o Wire and application expertise • Electrical Safety and Wire Signal Applications Drain Wire Cable Assembly Highly Customizable Batter Cable Made by Kalas
Highly Complex Battery Cable Made by Kalas
• Many routing and technology options to satisfy your application requirements • Over-molded terminals, tees, multiple wires, elbows, maintenance-free, lead • 100% Engineering Support • If you imagine it…we can make it Highly Complex Battery Cable Made by Kalas with protective coverings, lugs, terminals, led molded terminals, boots, elbows, single and double wire configurations.
500 MCM Long Trough Battery Cable with Protective Covering
500 MCM Long Trough Battery Cable with Protective Covering Made by Kalas • Large Mining Trucks, Off Road Vehicles, Specialty Equipment • Electrical Drive Applications • Abrasion and Crush Resistance Options
Special Protection and Angles Battery Cable Assembly Made by Kalas
Special Protection and Angles Battery Cable Assembly Made by Kalas – Highly Customizable and Expertise that can handle any complex need
Maintenance Free Cable Assemblies • In-line Flag Terminals, Many Stackable Options • Many Over-molding Configurations • Custom Options Error Proof Battery Box 12V Cable by Kalas
Maintenance Free Cable Assemblies • In-line Flag Terminals, Many Stackable Options • Many Over-molding Configurations • Custom Options Error Proof Battery Box 12V Cable by Kalas Highly specialized with angles, flag terminals, boots, lugs and more.
Multi-leg Battery Cable with Lead Tee Nylon Over molded Lead and Eyelet Terminal Coverings
• Multi-leg Battery Cable with Lead Tee Nylon Over-molded • Lead and Eyelet Terminal Coverings Complex Battery Cable with Terminals with Boots and T’s, Double and Single Wire And Lead Cast Terminals Made by Kalas – We can handle even the most complex battery cable needs
Lead Die Cast Molding Top Post Battery Terminals
Lead Die Cast Molding Top Post Battery Terminals – All options available for single and multiple wire configurations • Multiple Wire Battery Cable with Left and Right Terminals Small Battery Cable Assembly with Double Wire, lead die-cast terminals and lugs
Small Brass Crimp Battery Cable Assembly with Protective Coverings and Boot over terminal
Small Brass Crimp Battery Cable Assembly with Protective Coverings and Boot over terminal
Custom over molded busbars
Bus Bar (BusBar) – made by Kalas – we can handle any bus bar variety needed! Custom over molded busbars • Maintenance Free Design • Protection from the elements
Complex Battery Cable with Lead Terminated Assemblies and Protective Coverings
Complex Battery Cable with Lead Terminated Assemblies and Protective Coverings with Elbow
DIE CAST TERMINALS
For use on tapered battery posts, Kalas die cast terminals have proved themselves in a wide range of industrial applications. They are a cost-effective product that is popular for off-road equipment such as forklifts, bulldozers and farm tractors. The pressure-cast lead design is reinforced with steel insert and provides an excellent electrical bond.
Available in sizes #6 thru 4/0
Single battery style
Multiple battery style
Terminal configurations
(all available as positive, negative or universal):
- Straight
- Elbow
- In-line
- Loop
- Tee
- Auxillary
Kalas offers a selection of boot styles for all types of its terminals, cables and harness assemblies.
Simple Lug (Ring) Cables
Our ring terminal cables are terminated with closed barrel copper lugs in both straight configurations and styles bent at an angle. Thimble cables can also be supplied in combination with other terminal styles, including flag terminals. Products are available with almost any hole size and with special tongue lengths.
POWER HARNESS ASSEMBLIES
Kalas manufactures harness assemblies for starting and powering requirements. We offer a comprehensive offering of basic configurations to complex, custom designs. Available features include multiple wire ring-to-ring connectors, as well as all types of terminals, covers and power connectors.
Ground Straps
Kalas Ground Straps are constructed of braided tinned copper in sizes #10 thru 4/0 plus other custom sizes available on request. They are available with a wide range of hole sizes and various terminal types.
Remote Jump-start terminals
Kalas jump-start units provide a remote auxiliary terminal that is installed away from explosive battery acid fumes. These products also provide a convenient connection when the batteries are not easily accessible. Our patented design features a heavy-duty brass stud molded directly in a high strength insulating material. One end is supplied threaded and formed for attachment of a cable assembly; the other end provides positive connection for a jump-start clamp. We also offer specialty insert-molded stud assemblies which can be used as terminal blocks, pass-through connections and other applications
Styles:
- Single or dual jump-start lugs
- Power stud design
- Front connection design
- Rear connect design
- Pass-thru stud styles for junction blocks and marine bulkheads
Protective Coverings
Kalas protective coverings offer protection from abrasion, flame, heat, oil/fuel and other environments.
Representative materials include:
- Convoluted conduit – nylon, polypropyelene and polyethylene
- Heater hose
- Clear vinyl loom
- Nylon
- High temperature thermal sleeve
- Other special coverings on request
Molded Maintenance Free Battery Cables
Kalas maintenance-free cable assemblies provide extra protection against harsh environments. Terminals are crimped to the cable, then encapsulated in PVC. When installed, this design forms a weatherproof seal to maintain the superior electrical characteristics of the terminal.
We produce configurations for all types of series and parallel applications, in sizes from #6 thru 4/0. There is a complete selection of terminal styles to mate with battery nuts, jump start nuts, ½” studs or special hardware.
Terminal Configurations:
- Straight, in-line and flag types
- Stackable and non-stackable versions
- Designs for auxiliary stud
- Available with lead wires
Starter cable styles
(mate with battery cable or battery box jumpers):
- Single battery
- Multiple battery – flag or in-line designs
Battery box jumper cable styles:
- Top post
- Side post
- Designs for two battery and multiple battery hook-ups
Custom packaging
Kalas terminated cable products can be shipped as bulk items or kitted together with related accessories, components and materials. Kalas offers line-sequencing to your specifications and ready for installation with special labeling also available.
Still Can't Find Your Product?
Cable You Can Trust.
Customer Service that Cares.
Over the past 60 years, Kalas has become a leading manufacturer of copper wire & cable vertically and strategically integrated for superior material control. We are dedicated to delivering dependable solutions, constantly evolving in order to find new ways to serve our customers, become better and build our collaborative partnerships and technical expertise.
Let us know how we can serve your wire & cable needs.
Get to know Kalas
Click the links to the right to learn about our foundation, connect with us on social media or read our latest articles at our blog.
